2002 Volvo s60 problems, is there anything serious?Solutions!

2002 Volvo s60 problems that are rapidly informed to the dealers by the owners are to consider seriously. Mainly, for the people who are planning to buy a new or old one. specifically, some of the owners have complained about the fuel system of the gasoline trim. Moreover, people have faced some issues with the electric system of the car.

There are some other problems with these trim which are not so major yet one should consider those. Even if this trim is extremely reliable, those issues may have a bad impact on a specific user’s life. To be surer of everything, one must read till the end.

2002 Volvo s60 problems
2002 Volvo s60

2002 Volvo s60 problems

Before going into the problem Volvo S60 has one needs to know the specifications and details of the car. Because the problems may have no impact according to the specifications this trim of Volvo has. Well, this is a compact executive four-door Salon. To be honest, this is one of the most stylish, good-looking, and performative cars of its generation. Volvo launched this model back in 2000 and still manufacturing the series.

With three generations, this series does not change its body style but change the dimension with the other important specifications like engine, transmission, power, and performance. well, this 2002 trim belongs to the first generation which has petrol, diesel, and gas engines with several transmission types.

Discussing the common problems of these trim, there will not be so much to tell. Yet, many users complained about some of the areas of these cars which the manufacturer later fixed properly. So, if one is planning to buy this trim, they must consider the problems we will discuss below. They need to make sure that whether these are concerning facts for them or not.  


One of the most common issues that the consumer reported is the fuel tank issue and the fuel economy issue. Many said that the fuel come out of the tank while refueling. This does not happen with all the cars but happens mostly with the gasoline system.

Also, the fuel consumption of this car as a Salon is high. people rapidly informed the dealers that this trim is not as fuel economy as the manufacturer claimed. However, in later trims, they have found the issue and solved it. If one buys a car after 2002, they will face this problem.

Transmission Problem

This S600 of 2002 is widely known for its excellent performance. however, some of the owners have complained about some transmission issues. They face it while speeding up the car and controlling the speed. This can be a serious issue for some cars. In case one faces such an issue, without any delay they must contact nearby Volvo dealers.


Owners have experienced that the headlights of the car burned out immaturely. It is probably because this car seems to have an issue with the electric system too. Sometimes the electric components inside the car do not work for many owners. They think that the battery must get any problem but everything becomes perfect by itself. After inspections, the manufacturer finds some issues in the electric control system of the car.

Moreover, this model has some other issues from the year 2002. Let’s have a look at the table below to know all the common issues claimed by the users or owners.

Table: Common Problems of Volvo S60

Problem CategoryRating of Problems
  Gasoline Fuel System70%
  Other Fuel System70%
  Electrical System65%
  Vehicle Speed Control33%
  Engine And Engine Cooling29%
  Power Train28%
  Air Bag25%
  Exterior Lighting15%
  Seat Belt13%
  Electronic Stability Control11%
  Service Brakes10%
  Traction Control System5%
  Child Seat5%

Though the car has some issues yet it is extremely reliable. With that affordable range, people who buy this car had an amazing experience with it. Since the issues are not for every car and those are rare yet solvable, one can avoid those and buy the car. To be more specific one can have a look into the ratings provided by the owners on many online platforms.

Performance marks8 / 10
Reliability marks8 / 10
Comfort marks9 / 10
Dealer Service marks10 / 10
Running Costs (higher is cheaper)6 / 10
Overall marks (average of all marks)8.2 / 10

What are the technical Specifications of the Volvo S60 of 2002?

Well, the 2002 trim of the Volvo S60 belongs to the first generation. This model year will offer one body style and three types of fuel. Also, one will have many options for the transmission too. One can choose any of the specifications they want. However, it may cost a little extra if they alter the model so much. Because the manufacturer will have to make that specific model for a specific buyer. Also, it will take a little more time to deliver.

Transmission5-speed Volvo M56 manual
5-speed Volvo M58 manual
6-speed Volvo M66 manual
5-speed Aisin AW55-50/51SN automatic
6-speed Aisin TF-80SC automatic

Table: Petrol engines of S60

ModelYear(s)Power at rpmTorque at rpmDisplacement
2.42001–2009140 PS (103 kW; 138 hp) at 4500220 N⋅m (162 lb-ft) at 33002,435 cc (148.6 in3)
2.42001–2009170 PS (125 kW; 168 hp) at 6000230 N⋅m (170 lb-ft) at 45002,435 cc (148.6 in3)
2.0T2001–2003163 PS (120 kW; 161 hp)240 N⋅m (177 lb-ft) at 2200–48001,984 cc (121.1 in3)
2.4T 2.4T AWD2001–2003200 PS (147 kW; 197 hp)285 N⋅m (210 lb-ft) at 1800–50002,435 cc (148.6 in3)

Table: Volvo S60 gas engine

ModelYear(s)Power at rpmTorque at rpmDisplacement
2.4 Bi-Fuel CNG2002–2008140 PS (103 kW; 138 hp) at 5800192 N⋅m (142 lb-ft) at 45002,435 cc (148.6 in3)
2.4 Bi-Fuel LPG2002–2005140 PS (103 kW; 138 hp) at 5100214 N⋅m (158 lb-ft) at 45002,435 cc (148.6 in3)

Table: Diesel engine of S60

ModelYear(s)PowerTorque at rpmDisplacement
2.4D2002–2006130 PS (96 kW; 128 hp)280 N⋅m (207 lb-ft) at 1750–30002,401 cc (146.5 in3)
D52001–2004163 PS (120 kW; 161 hp)340 N⋅m (251 lb-ft) at 1750–27502,401 cc (146.5 in3)

Hopefully, one has got every single piece of information from the discussion above. All this information will help them decide whether the problems of S60 2002 shares will bother them or not. Overall, this is a wonderful option to bring for daily use.


Overall, all the problems we described above are not for every single car of that year. Mostly, the fuel tank problem seems common compared to other problems. Also, the electric issue is one of the concerns able fact for that trim.

However, this model is one of the most reliable family passenger cars one can buy from Volvo. Hopefully, the discussion on the 2002 Volvo s60 problems helped the readers think and take a wise decision.

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